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Unimac - Revolution in Metal Broom Handle manufacturing

Metal Broom Handle Self Production could be a competitive advantage in your market.
Thanks to the experience and the results achieved in over 25 years of success developing Broom Handles machinery, UNIMAC srl offers everyone manufacturing a new opportunity.
Until today to start in metal broom handle manufacturing was difficult.
A few millions handles per year were not enough to justify the investment and manage the new process.
UNIMAC offers interesting solutions with limited investment, high flexibility, traditional reliability and open configuration for top quality products: the investment payback is not a limit as it was in the past.
One or two technicians can run a complete production line with a production of 2.500 finished plastic coated handles per hour, even more if you need.
The volume and speed necessary in production will be the parameters to refer to set proper configuration: in 6 - 9 months a decision will turn into a fully operational line.
Just in time manufacturing will increase your flexibility and open market new opportunities up to your company.

Metal Broom Handles Production already working?
Companies who already manufacture Metal Broom Handles very often have good machines that, even after 10 years, seem fully operational.
The necessity to meet the latest standards, increase flexibility, reduce manufacturing costs and follow new environmental regulatory programs creates the need to evaluate new technologies and apply production improvements finding the proper technical solution with the relevant economic and environmental benefits.
UNIMAC has developed high performance machines designed to improve your process and is available to work with you as a reliable partner.

UNIMAC Assembler "Environment Friendly".
Do you think that up to 10,000 handles per hour, assembled and packaged, could be enough for your necessities?
No pneumatics, less than 50% power consumption, very minimum maintenance: this is the new UNIMAC Assembler Environment Friendly
Improve your workshop environment reducing pollution, noise, power consumption, and direct costs, in the same time you can count on reliable and top quality production.
At Interbrossa 2008 UNIMAC srl will show its state of the art in the Metal Broom Handle manufacturing.

Solutions for Metal wires Brushes manufacturing
Does your production flow need too many operations?
Is the life of your production lots too long?
Are logistic troubles too often the most important limit of your process?
UNIMAC offers machines where logistic matter and flexibility are the top priorities.
Product quality is never the issue but limited retooling time, easy working conditions and controlled stock make the differences to be successful in the production of small quantities.
On the other hand when production must count on high volume and the machines are required to guarantee the necessary reliability, with long lasting performance, the experience necessary to find the best solution is important.
In both these directions UNIMAC has worked since 1983, developing new ideas, registering Patents and offering new opportunities to the major Companies all over the world contributing to their success.

UNIMAC CRIMPING Mc for Crimped wires in Hanks
-How to cut the stock in volume and value
-How to be ready Just in Time
-How to fit the exact necessities of your products
The UNIMAC solutions (UNIMAC patent) to process even a few single wires in spools getting crimped wire hanks made with a programmable number of strands and ready for the sectors preforming reduced dramatically the necessity of expansive and large stock, cleared the delay due to long lead time in the purchasing of the raw material enabling at the same time easy and fast scheduling even of prototypes or extremely limited quantities of brushes made of "strange" materials.

Limited quantities and Special products in Crimped Wires sector manufacturing
-One or two wires hanks (reduced stock)
-Two semiautomatic operations in one step to complete the production (no logistic trouble) about 15 sec to complete the sector manufacturing process (forming, and trimming)
-Retooling time almost zeroed (Top Flexibility)
-Cheap and easy tooling kits
The UNIMAC solutions (UNIMAC patent) to process one "Crimped wires hank" to form an extremely wide range of products increasing the filling rate and improving the quality of the brushes in terms of geometry and balance was the real big news at INTERBROSSA 2004.
Fast and cheap retooling capabilities all over the complete range of the machine (ID 22 - 150 mm)

UNIMAC Automations for Knotted sectors
-Production using Spooled continues Wires (Hard Drawn or Oil Tempered)
-Complete range of sectors onto the same automation
-Manual or/and fully automatic process
-Sector punching in process
-Max filling rate
The UNIMAC solutions to process Hard Drawn wire are at the top in the market.
Fast and cheap retooling capabilities all over the complete range of the machine (ID 4 - 300 mm and more / OD till 620 mm).
"Plug and play" compact configurations

UNIMAC High volume production in flow (limited supervision necessities)
-Mono-Multi sectors Crimped wires Wheel brushes
-Mono-Multi sectors Crimped wires Cup brushes
-Cup Knotted brushes complete production
-Mono-Multi Minisector production and Assy
When the production has quantity as its priority UNIMAC offers solutions where the machinery really works without the necessity of operators continuous presence.
The machines always keep all the necessary flexibility for manual service when necessary, but their performances reach their best in heavy and continuous service.
UNIMAC has developed Knotted Cup Brush production lines, End Brush production lines, Crimped Wire Brush production lines, Crimped Wire Minisectors production lines and all these machines can work 3 shifts with limited remote supervision.
The investment is interesting considering that the manpower cost drops dramatically and the quality of the products is always constant within a wide range of products.

UNIMAC Quality Test Machines
-Speed limit test
-Life test in service
-Static balance
UNIMAC hasn't forgotten the necessity to check the quality of your products.
This family of machines very often is considered as an additional cost in Companies but it is the only way to guarantee the standard of production with the necessary in process certification and avoid major trouble when it is too late.

UNIMAC Straightening Wire
-Hard Drawn Steel wire straightened, cut and wrapped in Bundles
-Stainless steel wire straightened, cut and wrapped in Bundles
-Brass coated Steel wire straightened, cut and wrapped in Bundles
Would you like to use Hard Drawn wire or Stainless Steel wires in your products but cheaper spooled material, because of its bending, is not compatible with your technology?
UNIMAC has the best proposal for your Accounting Dept, if your necessities are not limited to small quantities per year UNIMAC machines may give an impulse to your business, adding margin to your products.
Straightened wires cut and wrapped in bundles with the length you need for your process (65 - 200 mm) or hanks spooled with a programmable number of straightened wires ready for the next step in your production.
All these are solutions already developed, tested and ready for you.
At Interbrossa 2008 UNIMAC srl will show the state of the art in metal Wires and Brushes processing.
Look into the future with UNIMAC.
UNIMAC srl
via Roma 34, 40069 Zola Predosa BOLOGNA (ITALY)
Tel. [+39] 051.759828 Fax. [+39] 051.759730 E-Mail: unimac@.unimac.it URL: www.unimac.it